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Technical Paper

Modeling Method and Effect of Seat Cover on the Simulation of Interface Pressure

2023-04-11
2023-01-0910
It is generally considered that the material properties of foam are the most important factors in vehicle seat, which affect the human-seat interface pressure. Therefore, only the role of foam is usually considered when the finite element method is used to simulate the human-seat interface pressure. In this paper, the mechanical properties and the modeling method of commonly used seat cover material were studied. The models of the seat with and without cover were established respectively according to the real-vehicle seat geometric data, and the human-seat interface pressure was simulated after the seat and human model consisting of bones, soft tissue and skin were assembled. The simulation result was compared with the actual measurement results from test, which verified the accuracy of the simulation and the role of seat cover in the human-seat interface pressure simulation.
Journal Article

Estimation of Tire-road Friction Limit with Low Lateral Excitation Requirement Using Intelligent Tire

2023-04-11
2023-01-0755
Tire-road friction condition is crucial to the safety of vehicle driving. The emergence of autonomous driving makes it more important to estimate the friction limit accurately and at the lowest possible excitation. In this paper, an early detection method of tire-road friction coefficient based on pneumatic trail under cornering conditions is proposed using an intelligent tire system. The previously developed intelligent tire system is based on a triaxial accelerometer mounted on the inner liner of the tire tread. The friction estimation scheme utilizes the highly sensitive nature of the pneumatic trail to the friction coefficient even in the linear region and its approximately linear relationship with the excitation level. An indicator referred as slip degree indicating the utilization of the road friction is proposed using the information of pneumatic trail, and it is used to decide whether the excitation is sufficient to adopt the friction coefficient estimate.
Technical Paper

Sun Radiation Estimation on Display Screens through Virtual Simulation

2023-04-11
2023-01-0767
Currently the automotive industry has been under extremely important technological changes. Part of these changes are related to the way that users interact with the vehicle and fundamental components are the new digital cluster and screens. These devices have created a disruption in the way information is transmitted to the user, being essential for vehicle operation, including safety. Due to new operating conditions, multiple evaluations need to be performed, one of them is the solar temperature Load to ensure correct operation without compromising user safety. This test is required to identify the thermal performance on the screens mounted on the instrument panel. The performance identification is performed on both sides, analytical and physical. In regards finite element simulation it represents the solar chamber as the main source of heat and being the main mechanism of transmission the radiation.
Technical Paper

High Cell Density Flow Through Substrate for New Regulations

2023-04-11
2023-01-0359
This paper, written in collaboration with Ford, evaluates the effectiveness of higher cell density combined with higher porosity, lower thermal mass substrates for emission control capability on a customized, RDE (Real Driving Emissions)-type of test cycle run on a chassis dynamometer using a gasoline passenger car fitted with a three-way catalyst (TWC) system. Cold-start emissions contribute most of the emissions control challenge, especially in the case of a very rigorous cold-start. The majority of tailpipe emissions occur during the first 30 seconds of the drive cycle. For the early engine startup phase, higher porosity substrates are developed as one part of the solution. In addition, further emission improvement is expected by increasing the specific surface area (GSA) of the substrate. This test was designed specifically to stress the cold start performance of the catalyst by using a short, 5 second idle time preceding an aggressive, high exhaust mass flowrate drive cycle.
Technical Paper

Graphene: an overview of technology in the electric vehicles of the future

2023-02-10
2022-36-0100
In recent years there has been an increase in the development of vehicles that use alternative energy sources, more specifically electric vehicles, intending to establish the transition from combustion engines, bringing to the automotive chain a reduction in the consumption of fossil fuels. Electrified vehicles help to improve air quality by drastically reducing the emission of harmful gases and contributing to a considerable improvement in sound quality, due to the use of their silent electric motors. A material allied to these alternative technologies is graphene, few layers (usually up to 6) of Carbon atoms arranged in a hexagonal and crystalline form in a two-dimensional plane lattice. Its unique chemical structure allows it to share its exceptional properties with other materials, making it a strong candidate to meet the needs and improve products of the automotive sector.
Technical Paper

Generation Mechanism Analysis and Calculation Method of Loader Parasitic Power Based on Tire Radius Difference

2022-12-09
2022-01-5102
The powers generated by the skidding and slipping of a vehicle in unit time during driving are referred to as parasitic power. It has significant effects on wear on the tires, service life, and overall efficiency. However, existing methods to calculate parasitic power expressions that are not solvable in some cases, the reasonableness of the results of their calculations cannot be verified by experiments and the parameters of the loader cannot be calculated during the design of the vehicle. In this paper, we systematically analyze the mechanism of generation of parasitic power based on the differences in the radii of the tires of loaders. We innovatively propose a theoretical calculation method to calculate the wheel circumference parasitic work during the design of the loader. The results of experiments show that errors between the theoretical and experimental values of the wheel circumference parasitic work calculated under various working conditions were smaller than 5%.
Technical Paper

Evolution of India EV Ecosystem

2022-10-05
2022-28-0035
Electric vehicles (EVs) are a promising and proven technology for achieving sustainable mobility with zero carbon emissions, very low noise pollution, and reducing the dependency on fossil fuels. Global EV sales have been increasing by ~110 % since 2015, with a significant rise in 2021 (~6.75 mils EV registered) mainly led by China, the US, and Europe, amplifying the EV market share to 8.3% compared to 4.2% in 2020. Future developments aimed at designing better batteries and charging technologies that reduce charging time, reduce initial battery cost, and increased flexibility. In India, EVs are emerging significantly due to stringent Carbon di Oxide (CO2) reduction drives, increasing crude oil prices, and the availability of cheaper renewable energy. Leveraging government promotional policies, evolving the entire ecosystem, globally advantageous manufacturing costs, and competitive engineering skills form the perfect blend for India.
Technical Paper

Generation of Reactive Chemical Species/Radicals through Pilot Fuel Injection in Negative Valve Overlap and Its Effects on Engine Performances

2022-08-30
2022-01-1002
This study investigated the potential of generating reactive chemical species (including radicals) through pilot fuel injection in negative valve overlap for improving the combustion and emissions performances of spark ignition gasoline engines under low load and low speed operating conditions. Several Ford sub-models were used for simulating the physics and chemistry processes of injecting a small amount of fuel in NVO (negative valve overlap). Effects of different NVO degrees and different pilot injection timings, factors for fuel conversion were simulated and investigated. CO and H2 conversions during NVO, CO and H2 amounts before spark timing were used for comparing different schemes.
Technical Paper

Design of an Additive Manufactured Natural Gas Engine with Thermally Conditioned Active Prechamber

2022-06-14
2022-37-0001
In order to decarbonize and lower the overall emissions of the transport sector, immediate and cost-effective powertrain solutions are needed. Natural gas offers the advantage of a direct reduction of carbon dioxide (CO2) emissions due to its better Carbon to Hydrogen ratio (C/H) compared to common fossil fuels, e.g. gasoline or diesel. Moreover, an optimized engine design suiting the advantages of natural gas in knock resistance and lean mixtures keeping in mind the challenges of power density, efficiency and cold start manoeuvres. In the public funded project MethMag (Methane lean combustion engine) a gasoline fired three-cylinder-engine is redesigned based on this change of requirements and benchmarked against the previous gasoline engine.
Technical Paper

Test-in-Production Framework on a Microcontroller Environment

2022-03-29
2022-01-0112
In modern automobiles, many new complex features are enabled by software and sensors. When combined with the variability of real-world environments and scenarios, validation of this ever-increasing amount of software becomes complex, costly, and takes a lot of time. This challenges automakers ability to quickly and reliably develop and deploy new features and experiences that their customers want in the marketplace. While traditional validation methods and modern virtual validation environments can cover most new feature testing, it is challenging to cover certain real-world scenarios. These scenarios include variation in weather conditions, roadway environments, driver usage, and complex vehicle interactions. The current approach to covering these scenarios often relies on data collected from long vehicle test trips that try to capture as many of these unique situations as possible. These test trips contribute significantly to the validation cost and time of new features.
Technical Paper

Research on Autonomous Driving Decision Based on Improved Deep Deterministic Policy Algorithm

2022-03-29
2022-01-0161
Autonomous driving technology, as the product of the fifth stage of the information technology revolution, is of great significance for improving urban traffic and environmentally friendly sustainable development. Autonomous driving can be divided into three main modules. The input of the decision module is the perception information from the perception module and the output of the control strategy to the control module. The deep reinforcement learning method proposes an end-to-end decision-making system design scheme. This paper adopts the Deep Deterministic Policy Gradient Algorithm (DDPG) that incorporates the Priority Experience Playback (PER) method. The framework of the algorithm is based on the actor-critic network structure model. The model takes the continuously acquired perception information as input and the continuous control of the vehicle as output.
Technical Paper

Analysis of Energy and Exergy Distribution for Improving Fuel Economy of Marine Low-speed Two-stroke Diesel Engine

2022-03-29
2022-01-0392
Increasingly strict emission regulations and unfavorable economic climate bring severe challenges to the energy conservation of marine low-speed engine. Besides traditional methods, the energy and exergy analysis could acknowledge the losses of fuel from a global perspective to further improve the engine efficiency. Therefore, the energy and exergy analysis is conducted for a marine low-speed engine based on the experimental data. Energy analysis shows the exhaust gas occupies the largest proportion of all fuel energy waste, and it rises with the increment of engine load. The heat transfer consumes the second largest proportion, while it is negatively correlated to engine load. The energy analysis indicates that the most effective way to improve the engine efficiency is to reduce the energy wasted by exhaust gas and heat transfer. However, the latter exergy analysis demonstrates that there are other effective approaches to improve the engine efficiency.
Technical Paper

CFD Modeling of Impinging Sprays Under Large Two-Stroke Marine Engine-Like Conditions

2022-03-29
2022-01-0493
To improve the combustion and emission characteristics of the large-bore marine engines, the spray is usually designed as an inter-spray impingement to promote the fuel-air mixing process, which implies frequent droplet collisions. Properly describing the collision dynamics of liquid droplets has been of interest in the field of spray modeling for marine engine applications. In this context, this work attempts to develop an accurate and efficient methodology for modeling impinging sprays under engine-like conditions. Experimental validations in terms of spray penetration and morphology are initially carried out at different operating conditions considering the parametric variations of ambient temperature and pressure, where the measurements are performed on a large-scale constant volume chamber with two symmetrical injectors.
Technical Paper

Nozzle Tip Wetting in GDI Injector and Its Link with Nozzle Spray Hole Length

2022-03-29
2022-01-0498
Fuel film deposited on fuel injector tips used in gasoline direct injection engines, otherwise known as nozzle tip wetting, has been identified as an essential source of particle emissions. Attempts have been made to reduce nozzle tip wetting by the optimization design of nozzle geometry parameters. However, relevant investigations are still limited to emission measurements and corresponding indirect analysis. Due to the lack of related visualization research, the mechanism of nozzle tip wetting formation and its link with nozzle internal flow are still unclear. To clarify the influence of spray hole length on nozzle tip wetting and the underlying mechanisms, the dynamic formation process and the fuel film area evolution of nozzle tip wetting were visualized directly using laser-induced fluorescence technique and photomicrography technique.
Technical Paper

On the Utility of Ammonia Sensors for Diesel Emissions Control

2022-03-29
2022-01-0549
This paper analyzes the use of an ammonia sensor for feedback control in diesel exhaust systems. We build our case around the specific example of the heavy duty transient cycle, and an exhaust system with an SCR catalyst, a single urea injector and an upstream and downstream NOx sensor. A key component in our analysis is the inclusion of the tolerance of the ammonia sensor. We show that with the current understanding of the sensor tolerance, the ammonia sensor has limited benefit for controls.
Journal Article

Laser-Based In-Exhaust Gas Sensor for On-Road Vehicles

2022-03-29
2022-01-0535
A novel laser-absorption gas sensing apparaOn-vehicle Testing at VERtus capable of measuring NO directly within vehicle exhaust was developed and tested. The sensor design was enabled by key advances in the construction of optical probes that are sufficiently compact for deployment in real-world exhaust systems and can survive the harsh, high-temperature, and strongly vibrating environment typical of exhaust streams. Prototype test campaigns were conducted at high-temperature flow facilities intended to simulate exhaust gas conditions and within the exhaust of vehicles mounted on a chassis dynamometer. Results from these tests demonstrated that the sensor prototype is fundamentally free of cross-interference with competing species in the exhaust stream, can achieve a 1 ppmv NO detection limit, and can be operated across the full range of thermodynamic conditions expected for typical vehicle exhausts.
Technical Paper

Arrangement and Control Method of Cooperative Vehicle Platoon

2021-04-06
2021-01-0113
With the development of cellular communication technology and for the sake of reducing drag resistance, the multi-lane platoon technology will be more prosperous in the future. In this article, the cooperative vehicle platoon method on the public road is represented. The method’s architecture is mainly composed of the following parts: decision-making, path planning and control command generation. The decision-making uses the finite state machine to make decision and judgment on the cooperative lane change of vehicles, and starts to execute the lane change step when the lane change requirements are met. In terms of path planning, with the goal of ensuring comfort, the continuity of the vehicle state and no collision between vehicles, a fifth-order polynomial is used to fit every vehicle trajectory. In terms of control command generation module, a model predictive control algorithm is used to solve the multi-vehicle centralized optimization control problem.
Technical Paper

Experimental Validation of Eco-Driving and Eco-Heating Strategies for Connected and Automated HEVs

2021-04-06
2021-01-0435
This paper presents experimental results that validate eco-driving and eco-heating strategies developed for connected and automated vehicles (CAVs). By exploiting vehicle-to-infrastructure (V2I) communications, traffic signal timing, and queue length estimations, optimized and smoothed speed profiles for the ego-vehicle are generated to reduce energy consumption. Next, the planned eco-trajectories are incorporated into a real-time predictive optimization framework that coordinates the cabin thermal load (in cold weather) with the speed preview, i.e., eco-heating. To enable eco-heating, the engine coolant (as the only heat source for cabin heating) and the cabin air are leveraged as two thermal energy storages. Our eco-heating strategy stores thermal energy in the engine coolant and cabin air while the vehicle is driving at high speeds, and releases the stored energy slowly during the vehicle stops for cabin heating without forcing the engine to idle to provide the heating source.
Technical Paper

Investigation of Flash Boiling Spray and Combustion in SIDI Engine under Low-Speed Homogeneous Lean Operation

2021-04-06
2021-01-0467
Homogeneous lean combustion is expected to be a key technology to further improve the combustion and reduce emissions of spark-ignition direct-injection engines. The application of lean combustion is facing many challenges such as slow flame propagation and combustion fluctuations. Under severe operating conditions such as low-speed lean-burn conditions, the weak in-cylinder airflow worsens the fuel and air mixing yielding difficulties in stable flame kernel initiation and consequently deteriorating flame propagation. In this study, the effect of flash boiling spray on flame kernel generation, flame propagation, engine performance, and exhaust emissions of the spark ignition direct injection (SIDI) engine under homogenous lean-burn conditions are investigated. A single-cylinder four-stroke optical SIDI engine was used in this study. The in-cylinder flash boiling and subcooled sprays during engine operation were compared using the Mie scattering technique.
Technical Paper

Combustion and Emissions Improved by Using Flash Boiling Sprays and High-Energy Ignition Technologies in an Ethanol-Gasoline Optical Engine

2021-04-06
2021-01-0472
To alleviate the shortage of petroleum resources and the air pollution caused by the burning of fossil fuels, the development of renewable fuels has attracted widespread attention. Among the various renewable fuels, ethanol can be produced from biomass and does not require much modification when applied to practical engines, so it has been widely used. However, ethanol fuel has a higher heat of vaporization than gasoline, it is difficult to evaporate and atomize under cold start conditions. Besides, the catalyst has not reached the conversion temperature at this time, resulting in lower conversion efficiency. These factors all lead to higher pollutant emission levels in ethanol-gasoline blends. To solve the above problems, this research used visualization techniques to compare the effects of flash boiling and high-energy ignition technologies on the in-cylinder combustion process and pollutant emission of ethanol-gasoline blends fuel.
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